A study on embedded heating structure for plastic-metal hybrid molding

Jin Woo Jung, Nam Hoon Chang, Hyun Joong Lee, Keun Park

Research output: Contribution to journalArticlepeer-review

6 Scopus citations

Abstract

Recent trends of miniaturization and multi-functionality in electrical parts have driven the development of molded interconnect devices (MIDs) that contain conductive tracks on a nonconductive base. This study aims to develop a plastic-metal hybrid molding technology for the fabrication of MIDs in a single manufacturing process, by connecting the plastic injection molding and metal casting processes. An embedded mold heating unit was designed to be inserted in the casting section in order to obtain the desirable temperature distribution; the casting section should be heated to near the melting temperature of the metal alloy while the injection molding section should be cooled below the softening temperature of the plastic. To meet these requirements, various embedded heating structures were investigated numerically regarding heating characteristics and structural safety. The numerical analysis results were then verified through experimental validation.

Original languageEnglish
Pages (from-to)145-152
Number of pages8
JournalTransactions of the Korean Society of Mechanical Engineers, A
Volume43
Issue number2
DOIs
StatePublished - 2019

Keywords

  • Casting
  • Finite element analysis
  • Injection molding
  • Mold heating
  • Molded interconnect device

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