Numerical Simulation of Crystal Growth in Injection Molded Thermoplastics based on Monte Carlo Method with Shear Rate Tracking

Sun Kyoung Kim, Areum Jeong

Research output: Contribution to journalArticlepeer-review

9 Scopus citations

Abstract

Semi-crystalline thermoplastic polymer can have crystalline structure when it solidifies. The most commonly observed crystals in injection molded polymer are spherulites, which are usually observed throughout the thickness of the specimen. This work has aimed at building a numerical simulation model for nucleation and spherulite growth with shear rate tracking, which will enhance nuclei counting. A voxel method has been implemented for impingement while Hoffman-Laurent model is employed to calculate the growth rate. Filling flow and solidification process of injection molding have been numerically simulated to provide accurate shear rate and temperature to the spherulite growth simulation. The spherulitic development of an injection-molded polypropylene during the solidification have been simulated and quantitatively analyzed.

Original languageEnglish
Pages (from-to)641-650
Number of pages10
JournalInternational Journal of Precision Engineering and Manufacturing
Volume20
Issue number4
DOIs
StatePublished - 1 Apr 2019

Keywords

  • Crystallization
  • Injection molding
  • Shear rate
  • Simulation

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