Recovery and Utilization of Flash Steam from Rotary Desiccant Regeneration in Dry Room HVAC Systems

Dry rooms used in battery and semiconductor research facilities require ultra-low dew-point environments, which demand significant thermal energy for desiccant rotor regeneration. In steam-regenerated systems, condensate discharged through steam traps partially evaporates due to pressure reduction, generating flash steam that is typically released into the atmosphere, resulting in substantial energy losses. This study investigates the generation and recovery potential of flash steam in dry room HVAC systems. Field measurements were conducted for 18 steam-regenerated desiccant air handling units installed in a medium-scale research facility (total floor area: 43,000 m²) in southern Gyeonggi Province, Korea. Boiler operation data—including feedwater flow rate, pressure, and operating time—were analyzed over a six-month period from March to August 2025. The results showed that the average flash steam generation rate was approximately 1.16 ton/h, corresponding to 8.56% of the average feedwater flow rate. Two recovery methods were evaluated: a steam jet thermocompressor (SJT) and an exhaust vapor condenser (EVC). The analysis revealed that the EVC system provides a more practical solution for medium-scale dry rooms because it does not require high-pressure primary steam. By recovering flash steam using three EVC units, an average heat recovery of 724 kW was achieved. The recovered heat can produce 86 °C hot water, which can be utilized as a driving heat source for an absorption chiller, generating approximately 507 kW of cooling capacity. This configuration partially offsets the cooling load of existing centrifugal chillers, thereby reducing electrical energy consumption. In addition, the proposed system eliminates atmospheric discharge of flash steam, mitigating the visible white plume phenomenon commonly observed in industrial facilities. The results demonstrate the technical feasibility of integrating flash steam recovery with absorption cooling to enhance energy efficiency in medium-scale dry room HVAC systems.