Study on numerical oscillations of forming load occurring in forward open cold extrusion

Akash Meena, Jae Dong Yoo, Kwang Min Kim, Wan Jin Chung, Man Soo Joun

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

A forward open cold extrusion process is evaluated to reveal the sensitivity of forming load to numerical factors including number of total degrees of freedom, time step size and mesh size. The allowable reduction of area was examined by varying number of finite elements and the total solution steps to determine the reliability, in which the results are affected significantly by the positions of the lowest and highest nodal points in contact with the die. An investigation of the oscillations of the forming load in forward open extrusion revealed a set of critical numerical conditions that minimize unwanted oscillatory behavior. The limits of the material initial radii were obtained, suggesting that rigid plasticity with rigid dies is inappropriate for simulations of forward open cold extrusion with extreme reduction of area. Due to artificial numerical deformation of the rigid zone and die elastic deformation thus each of which has a non-negligible influence on the maximum reduction of area.

Original languageEnglish
Title of host publicationMaterials and Technologies in Precision Machinery III
EditorsGow-Yi Tzou
PublisherTrans Tech Publications Ltd
Pages48-55
Number of pages8
ISBN (Print)9783035717778
DOIs
StatePublished - 2020
Event5th International Conference on Precision Machinery and Manufacturing Technology, ICPMMT 2020 - Auckland, New Zealand
Duration: 3 Feb 20207 Feb 2020

Publication series

NameSolid State Phenomena
Volume311 SSP
ISSN (Print)1012-0394
ISSN (Electronic)1662-9779

Conference

Conference5th International Conference on Precision Machinery and Manufacturing Technology, ICPMMT 2020
Country/TerritoryNew Zealand
CityAuckland
Period3/02/207/02/20

Keywords

  • Forming load oscillation
  • Material-die coupled model
  • Numerical factors
  • Open cold extrusion
  • Precision metal forming simulation
  • Solution accuracy

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